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^ Quick and Dirty 
Homemade Silencers 


George Hayduke 


PALADIN PRESS 
BOULDER, COLORADO 




Contents 


Chapter 1 

Why The Hell Should You Read This Book? 1 

Chapter 2 

Some Neat Things You Can Do With Silencers 11 

Chapter 3 

The Hayduke Homemade Silencer Shopping List ..17 


Chapter 4 

Your Last Chance To Be Legal 27 

Chapter 5 

Simple Designs For Simple Minds 41 

Chapter 6 

Clever Designs For Clever Smarties 63 

Chapter 7 

My Conscience And You 71 

Chapter 8 

For Further Study, Read These Real Books 

Written By The Real Experts 73 


/// 



CHAPTER 1 


Why The Hell Should You 
Read This Book? 


You have already guessed what this book is about, 
haven't you? Did you cheat by browsing? Well, it's 
true. I'm going to help you make silencers, right in your 
home, from simple, everyday materials. 

Silencers are very useful and fun to use. In simple 
terms, they allow a firearm to discharge much more 
quietly than the blast normally associated with a gun- 
shot. Think about how useful and fun that could be! 

The straight world uses silencers so as to not disturb 
the neighbors while target shooting, or to muffle that 
muzzle blast to make shooting more peaceful and 
civilized. And a silencer can help cut down on that 
awful gunfire roar that so often frightens first-time 
shooters. 

There are also nefarious uses for silencers. Some 
folks are paid by other folks to shoot even other folks. 
Quite often the shooter will use a silencer, especially if 
he or she is a professional. In military combat, snipers 
often use silencers so that the snipees will not hear the 


1 



THE HAYDUKE SILENCER BOOK 




<N These very professionally designed silencers are intended for a submachine gun and a handgun. The SMG silencer has to be 
made of steel and other heavy components because of the heat and stress caused by the high rate of fire. The handgun 
silencer can be built of aluminum or PVC pipe. (Illustration courtesy of Paladin Press) 





Why The Hell Should You Read This Book? 


3 


bullet with their name on it until they feel it. 

There is an in-between world, though, which I 
modestly call the Land of Haydukery. There are times 
in the conduct of human affairs when it becomes nec- 
essary to Hayduke someone or something through the 
nonlethal use of a firearm, and prudent tactic suggests a 
silencer. I'll suggest some actual scenarios a bit later, 
but there are some preliminary considerations to 
disseminate. 

First, some explanations. Unlike the savants in the 
field of firearm silencers (see Chapter 8), I am not going 
to be technical or anti-semantic. For example, I will 
call a silencer a silencer, unlike the picky correctocrats 
who insist on calling them suppressors. I might refer to 
a silencer as a can, because that's how the real 
manufacturers refer to a silencer when they talk among 
themselves, away from us mortals. 

Another thing; don't look for a lot of math and 
physics babble in this book. My silencer ideas just 
make guns shoot quieter without any concern for 
decibel reduction squared upon itself, or any other 
mental masturbation that technocrats usually use to 
baffle us with their bullshit. What you get in this book 
is how to build a working silencer at your kitchen table 
in less than an evening's time, using only common 
hand tools and easily available, inexpensive materials. 

That's right; your kitchen table, hand tools, hard- 
ware store supplies, and my real ly-easy-to-fol low 
instructions, complete with illustrations. That's it. You 
don't need a lathe, or even have to know anyone who 
has one, to make these very effective silencers right in 
your own home. How's that for fun?! 

Of course, there is the legal swamp. If you wish to 
build or purchase a silencer legally, you can still do so 



. j lo slowly Meed and di.sipate *. >»• ' h ” ’ * 

■se-op detail show, how a <> silence*, Sniper. 4 tea 

ls hot noise. (Illustration courtesy of J. Dav.o ru y, 



Why The Hell Should You Read This Book? 


5 



This photo shows a variety of silencers recovered by Canadian law 
enforcement officials. They are cutaway so that the serious scholar of 
silencerology can study the design details and note the differences in 
acoustical engineering. (Photo courtesy of John A. Minnery) 


6 


THE HAYDUKE SILENCER BOOK 


as of this writing. It seems that the anti-gun Loony 
Tunes are turning up the volume on their babble about 
legislating silencers into illegality. Nonetheless, if you 
can still purchase a silencer legally by the time you 
read this, it will cost you a lot of money to do so, and 
your name and fingerprints will be on permanent file 
with the feds; not the coolest of situations for an active 
Hayduker. 

The next option is an illegal silencer. These can be 
had quite easily, about the same way you might pick 
up an illegal, unregistered handgun-knowing the right 
person in the right bar, pawnshop, or other environ- 
ment where shady entrepreneurs hang out. All it takes 
is cash, with no questions and no paperwork. This is 
very risky, however, because the federal cops like to set 
up sting operations and other nasty entrapments so they 
can bust people who buy and sell illegal silencers. 

I'd avoid this option if I were you. If you must exer- 
cise this option, please be careful. Trust nobody. Set up 
cutouts. Play it very safely and stay out of jail. As my 
old pals Lyle and Tector Corch from Idaho advise, 
"Don't trust even Jesus with a used rubber." 

Instead, why not make your own silencer?! You 
don't have to be an engineer, master craftsman, or even 
a machinist to make a silencer. Silencers are all around 
us, just waiting to be created by modifying something 
into something else that will quiet a firearm. For ex- 
ample, turning a 2-liter plastic pop bottle into a silencer 
takes only a few moments and a bit of electrical tape. 



s THE HAYDUKE SILENCER BOOK 

CAUTION: It is illegal to build or possess an un- 
registered silencer. You can get your sweet ass in a 
whole lot of deep, murky, serious shit if you actually 
build or possess an unregistered and therefore illegal 
device. And since you're not a truly dangerous 
criminal, the feds will bust you quicker and easier than 
they would a real bad guy. Be very careful! 

I included those harsh words to warn you. If you 
actually take me seriously in the following pages and 
illegally build, modify, or create a silencer and/or have 
one in your possession, it is a major felony-type federal 
crime. And believe me, the feds are out there laying 
their repressive presence over the nation like the lid of 
a pressure cooker. I certainly don't want you, a loyal 
reader and friend, to become a victim of our nationa^ 
Department of Injustice. 

So take my advice: If you want to build a silencer, 
file the necessary paperwork with the Bureau of Al- 
cohol, Tobacco and Firearms (BATF) before you start or 
even contemplate construction. You have to have their 
approval before you begin any manufacture or take 
possession of any silencer, as indicated on the special 
federal forms that are reproduced in this book. That's 
the straight, stand-up way to do things in a kinder, 
gentler America, gentle reader. You also need to check 
your state and local laws to see what the legal situation 
is for silencers in your area. I really think you should 
approach this carefully and legally, as I suggest in 

Chapter 4. 

So why do people build and possess illegal silenc- 
ers if the penalty is so heavy? I already explained why. 
Silencers are neat, a lot of fun, and often very useful. 
Confused? Are you asking yourself if you should or 
should not use the information in this book to build a 



Why The Hell Should You Read This Book? 


9 


silencer of your very own, and possibly use it in a few 
of the scenarios presented here? Alas, there are many 
decisional pitfalls in our world of social discourse, and 
for me to say what is proper is actually improper. Use 
your own vulgar judgment. When in doubt, however, 
do the opposite of what seems to be right. 

As you peruse the pages to come, think before you 
act, create, build, or possess. But always remember that 
old German proverb, "The silent dog is the first to bite." 



CHAPTER 2 


Some Neat Things You Can Do 
With Silencers 


Guns are portable, which is how handguns origi- 
nally got their name, according to that staunch Left 
Coast gun rights advocate, Ms. Jonni McNamara of San 
Jose. It's no secret that we live in dangerous times in a 
dangerous country. That's how people finally realized 
what Poppy Bush meant by his famous "thousand 
points of light" cliche— it's your dazed view just after a 
mugger slams you over the head. Hey, whadda you 
expect in a nation where Mace manufacturers advertise 
in USA Todaytt But, I digress. 

A silencer works exactly like the muffler on an auto- 
mobile. The muffler alters and reduces the very loud 
sound of an internal combustion engine's exhaust. A 
firearm silencer alters and reduces the very loud sound 
of a firearm's discharge. Simply stated, a silencer muf- 
fles a firearm's report. 

A couple of facts you should know. Silencers are 
never truly as silent as they are shown on television, 
nor are they as small as the TV cans. Second, silencers 


11 



12 


THE HAYDUKE SILENCER BOOK 


do not work well on revolvers because of the open 
nature of a revolver's action -most of the explosive 
sound leaks out through the frame and cylinder. Thus, 
silencers work best on closed-system guns, like single- 
shot, semiautomatic, or bolt-action guns. 

Anytime you would want to fire a gun in a situation 
where you would be happier if nobody could identify 
the sound as a gunshot, you need a silencer. If you 
want to disguise the sound of a shot so a listener thinks 
he or she has heard something else, you need a si- 
lencer. If you don't want a potential ear witness to 
know from which direction a shot was fired, you need 
a silencer. If you've read some of my revenge/humor 
books, you can probably recall some situations where a 
firearm silencer would have been, as Ollie North is 
fond of saying, neat as hell to have. 

So, as the wonderful comedian Steven Wright once 
asked; "If you're going to shoot a mime, should you use 
a silencer?" I really don't know the answer to that one, 
but the following are a few scenarios I've come across 
in my various lifetimes of experiences in which silenc- 
ers were useful and/or fun. I am also including the 
experiences and suggestions of personal friends whose 
colorful and often shadowy lives have wafted into the 
arcane world of silencers. Treat these next few pages as 
either a menu of ideas or a creative compost pile of 
potential silencer uses for your adoption, adaptation, or 
modification. Or, just read for the good, pure fun for 
which all of this is intended. 

TREE SPIKING 

This practice is credited to the EarthFirst! movement 
and dear old Ned Ludd. It involves driving spikes, nails, 
or other hard foreign objects into trees that are marked 



Some Neat Things You Can Do With Silencers 


13 


to be murdered by the various land rapists who cut 
down too many to begin with. The idea is that the bad 
guys' massive chain saws will be ruined when they bite 
into these spikes, thus upsetting the cutters and not the 
trees. 

Obviously, pounding large nails and spikes into 
trees makes noise, which will alert the land rapist bully 
boys, a.k.a. security guards, who come in and bang 
heads, arrest folks, and so on. Sooooo, why not use a 
silenced gun to launch your projectiles? You can use 
ordinary ammunition or special missiles (e.g., spikes), 
which can be fired from some of the mini-flare 
launchers sold on the sporting goods market. It's really 
a rhetorical question. 

SPARING A ROD 

Perhaps you want to down a tree, or at least part of 
it. My old pal Pedro Maxishields is a gun lover who 
had a nasty neighbor whose sewer overflowed into a 
third neighbor's yard. The nasty neighbor denied any 
liability, then physically threatened the elderly neigh- 
bor if he called the police. 

"This sumbitch had a towering pine tree in his yard 
that he was most proud of, and it sat right beside this 
quaint little gazebo he and his shrewish wife adored," 
Pedro related to me. 

"One stormy afternoon when it was thundering like 
hell, I was struck by this brilliant idea. I would make 
lightning wreck his tree . . . sort of. 

"I hooked a big old silencer on the end of my 
hunting .30-06. The damn can must have been two feet 
long and thick as a baseball bat. I got in an upstairs 
room across from that tree, opened the window, and 
commenced firing that silenced rifle every time the 



14 


THE HAYDUKE SILENCER BOOK 


thunder boomed or the rain was especially hard. It took 
me twenty-five shots and about half an hour, but all of 
a sudden there was this cracking groan and the top 
twenty feet of this huge, top-heavy tree toppled over 
and crashed destructively downward. 

"The damn thing didn't land on the gazebo, 
though," Pedro said, stifling a shrieking laugh. "Hell no; 
it twisted around and fell right smack on the roof and 
skylight of his new kitchen addition, a one-story add-on 
less than two years old. Smashed the hell out of the 
roof, and busted this big skylight that was one-third of 

the roof's surface. 

"The rain came in and wrecked their furnishings, 
too. It took all kinds of people and time to clear and 
repair the mess. His insurance people didn't pay either, 
claiming the lightning hit the tree and that was an act of 
God and nature. He had to take them to court to get his 

money and that cost him, too. 

Only God can make a tree, but a helpful neighbor 

can bring one down in the interest of justice. 

Good shooting, Pedro. 

BODY PILING 

I got this grand idea from several colleagues, 
namely Max Rottweiler, juan Manureie, and Iron Mike 
McGough, all rough-and-tumble gun lovers and liberal 
bashers. I'll let Max tell the tale, since he is the most 
literate of the three. 

"There was this dweeb next door to our condo who 
used to feed birds, which is cool," Max relates with his 
lopsided, goofy grin. "He'd put out pounds of millet 
and sunflower seed and twelve thousand flocks of birds 
would come to feed on the stuff. Every flying glutton in 
the Western Hemisphere was there. That's where the 



Some Neat Things You Can Do With Silencers 


15 


problem started. 

"These birds would bring the seed to trees in our 
yard to eat, scattering debris all over our place. There 
was seed, hulls, feathers, doo-doo, and garbage every- 
where. And the noise was unbearable in the early 
morning. We asked Mr. Dweeb to please tone it down, 
so to speak. He told us to stop harassing him or he'd 
call the police. We beat him to the punch and called in 
Mike's silencer." 

Mike's silencer was a simple, homemade job 
mounted on a finely tuned Winchester .22-caliber 
target rifle. The boys loaded in some .22 shorts and 
started to let fly at the feathered feeding frenzy. There 
was no noise, no muss, and no fuss. 

"Dweeb came over to bitch at us and we played 
dumb and innocent; told him the birdies probably ate 
so much their bellies exploded. Mike told him that he 
was probably poisoning the birds himself. We also told 
him that we were going to to call homicide and report 
him for bird poisoning," Max said. 

I suspect there was much coarse laughter over that 
one, proving again that a bird in sight is better than one 
dumping in your bush. 

LIGHT OF MY LOVE 

First, you have to realize that this amorous couple 
get their jollies by making it in semi-public places. 
Being refugees from the 1 960s, these flower-generation 
geriatrics enjoy a post-dawn genital workout on a 
blanket in the public park of their town. No witnesses 
to offend . . . until the White Bow Asswipes showed up. 

"We have some moral Nazis in our community, real 
pukeheads called Citizens for Decency, who hate 
anyone to have any sort of sexual expression or fun," 



16 


THE HAYDUKE SILENCER BOOK 


my friend Musio told me. 

"These goat-sucking religious nuts talked the local 
cops into putting up a large floodlight right near where 
my lady and I liked to make love. We didn't bother 
anyone until these right-wing religious fruitcakes began 
spying on people." 

Being quite familiar with those pious Bible bangers 
and their rigid moral code for everyone, I tut-tutted in 
agreement. Musio did have a solution, which he ex- 
plained to me. 

He and his lady friend, Pecha, continued to go to 
the park. When they felt the urge to get naked and have 
some fine fun with each other, Musio simply stuck his 
homemade silencer on the end of his fine .22 target 
pistol and extinguished the lightbulb. On behalf of the 
religious loonies, it's probably a good thing that Musio 
is a lover and not a fighter. He's also one hell of a good 
shot. Then, as you know, the penis is mightier than the 
sword, by lord. 


* * * * * 


Those are just a few situations in which silencer use 
was fun, quite appropriate, and possibly quite illegal. 
I'm sure your imagination and further study on this 
topic (see Chapter 8) will allow you to create vignettes 
of your own. Now it's time to see what you'll need to 
construct a silencer. 



CHAPTER 3 


The Hayduke Homemade Silencer 
Shopping List 


Professionally produced silencers are usually gor- 
geously machined and gorgeously expensive. Many of 
them are so complicated that they baffle (ho ho) even 
the experts. 

Nonsense. Your silencer will be as inexpensive and 
simple as you are yourself, or wish to be, or wish it to 
be. There are some common items you will need, 
though, to construct the silencers in this book. And, as 
you might have guessed, here is where I will tell you 
what you need. 


AMMUNITION 

You already know that most ammunition is super- 
sonic, thus adding the sonic boom effect to your 
problem of quieting gunfire. You need to bring that 
round down to subsonic levels. This is done either by 
using an already subsonic round, like the .45 ACP, or 
by porting your gun's barrel into the silencer to bleed 
off gases, thus slowing a supersonic round to subsonic. 


17 



THE HAYDUKE SILENCER BOOK 



A common household item, like this empty aerosol can of Escobar's Cooking Spray, makes a fine improvised silencer, as do 
^ many other items found in the home. Use tape, a compression fitting, or a hose clamp to attach the can to your gun. (Daryl 
►— Gates Designs) 



The Hayduke Homemade Silencer Shopping List 19 

There is another very easy way, which I recom- 
mend. Simply buy standard or subsonic velocity .22 or 
9mm ammunition in the first place. Caution: Do not tell 
them why you want this type of ammo. Some gunshop 
denizens suck up to BATF thugs by ratting on nice folks 
like you. 



For the serious student of silencerology, I present a cutaway model of a 
highly complicated and highly effective silencer, designed and built by 
professionals for the Sterling submachine gun. (Illustration courtesy of 
Sterling, Ltd., via J. David Truby, The Quiet Killers II) 

SIGHTS 

You may have to remove the front sight from your 
rifle or pistol to accommodate the silencer tube. Even 
the original sights on many commercial cans are use- 
less because of the silencer's bulk, so they are simply 
removed to facilitate engineering. 

Whatever the case may be, it is likely that your 
silencer will be concentric, meaning it will render the 
front sight useless. Therefore you are either going to 
have to reinstall a front sight on the silencer and realign 
your sights, or mount a telescope sight on the weapon. 




THE HAYDUKE SILENCER BOOK 




This silencer is from a ChiCom Type 64 submachine gun, a special- 
mission weapon brought back from Southeast Asia for use by the U.S. 
Army's Foreign Service & Technology Center. It is an effective, profes- 
sional design utilizing a ported barrel and baffles. (U.S. Army FSTC) 



These rare sketches show the current ChiCom assassination favorite, the 
Type 67 pistol with integral silencer. The lower sketch shows the detail 
of the baffle and screen silencer. (Illustrations courtesy of Tracy Barnes) 


You can also simply eliminate a front sight. The way 
many people can't shoot, it might not matter. 


The Hay duke Homemade Silencer Shopping List 


21 


TOOLS 

You aren't going to need a workshop full of tools to 
build these silencers. You probably have most, if not 
all, of them in your home now. Here is my list of the 
common tools you'll need: 

1. A small electric hand drill, cordless or not, and 
drill bits. My advice is to buy one of those plastic-cased 
assortment packs of bits. 

2. A good hacksaw. Actually, a hacksaw is better 
than a small power saw because you won't be doing 
much volume or heavy-duty cutting. The more precise 
hand model is for you. 

3. A good, solid ball-peen hammer is essential, as is 
a good rubber mallet that won't scratch or mar the fine 
metal finish on your gun. 

4. Wrenches. I suggest both a small- and medium- 
sized crescent wrench. Also, you could probably make 
good use of a plumber's slip-joint wrench, and every- 
one's old standby, a good set of vice grips. 

5. A rivet gun and rivets will be useful for some 
designs. You'll be working with light fastening, so 
nothing fancy is required. 

6. A set of files. Again, the usual prepackaged 
selection will be fine. 

7. A ruler, a metal marking punch, and scissors 
round out the list. 


MATERIALS 

The list of materials you'll need is pretty basic, too. 
Since I have no idea what type or size silencer you're 
going to build, I will leave the sizes, amounts, and 
quantities that you purchase up to you. The plans in 
Chapters 5 and 6 tell you the specific items you'll need 
for each design, so consult them before you shop. 



22 


THE HAYDUKE SILENCER BOOK 




Another professionally designed and produced assassin's gun, the British 
Wei rod is probably one of the finest and most effective designs in 
silencer history. Its baffle design is shown here in cutaway form for study 
by serious silencerologists. (Photo courtesy of Tejhusmuseet, via J. David 
Truby, The Quiet Killers II) 


What I am offering here is basic, generic, and 
common materials. Like the tools, these are readily 
available in hardware, automotive, and home- 
improvement shops. Common caution suggests that 
you spread your purchases over several stores to avoid 
suspicion. And if I were you, I would not discuss the 
purpose for your purchases with anyone. 

You will need six rolls of black electrician's tape 
and a roll of duct tape. Get good quality tape, please. 
Pass up the bargain cheapie stuff-it's generally not 
tough, strong, or very sticky. Epoxy is very useful to 
have as well. 

You'll also need lengths of both PVC and aluminum 



The Hctyduke Homemade Silencer Shopping List 


23 


THIS HOLE IS A 


.190 DEEP 

l 


1 0 NEOPRENE DISCS END WIPE 


SETSCREWS 


1 

, 1 

d© -> 

l 1 1 i i 1 1 1 i~l 









395 BRASS SCREENS 


THIS HOLE IS A 
#19 BIT AND IS 
.190 DEEP 




IF A LATHE IS AVAILABLE. 
THE END CAPS CAN BE 
MADE AS SHOWN WITH A 
FLANGE ON THE FRONT 



I HIS WA5MEH CAN BE 
FOUND IN ANY HARDWARE 
STORE (IT IS ACTUALLY 1 
"INCH IN DIAMETER) 


This diagram shows a commercial silencer designed in the early 1980s 
for use with .380 and .45 ACP pistols. It is a simple yet effective 
screen-and-baffle design that was sold commercially for a while. The 
detailed instructions will aid the serious student of silencer design 
greatly. (Illustration courtesy of A.Z. Santini) 


pipe, in smaller sizes (e.g., 3/4-, 1-, and 2-inch). You 
can make the determinations based on what size 
silencer you want to build for what caliber gun. The 
plans in Chapters 5 and 6 will guide you in this. 

Buy either aluminum or copper window screening. 
It has to be true metal, so don't buy plastic screening. 
Again, the amount will depend on which plans you 
choose. 

Buy some Chore Boy pure copper cleaning 
sponges, too. They make great internal packing for 
silencers. 

A selection of the appropriately sized frieze plugs, 
metal washers, rubber stoppers, and the like will be 
useful in most of the designs, as you'll soon read. Save 





24 


THE HAYDUKE SILENCER BOOK 


some of that plastic peanut packing material you throw 
out, too. And start buying your soft drinks in the 2-liter 
plastic bottles. 

Why? 

The answer is in Chapter 5, but please read Chapter 
4 first. Please! 






NOTE: 

END CAPS ARE HELD IN PLACE WITH FOUR 
SETSCREWS EQUALLY SPACED 
AROUND THE TUBE 



Another commercial silencer from the early 1980s is this fine effort by R.E. Choate, a superb machinist and silencer 
designer. It is a baffle-and-screen model. The detailed engineering diagram here is of great value to the student of si- 
lencerology. (Illustration courtesy of R.E. Choate, via J. David Truby, Silencers in the 1980s) Ln 


The Hay duke Homemade Silencer Shopping List 






THE HAYDUKE SILENCER BOOK 


i 



Here is a stripped silencer from a kit designed in the 1980s by RFP, Inc. Mounted on an S&W 39, this silencer is a wipe 
design using baffles, chambers, and an unusual ported swirl section. (Photo courtesy of J. David Truby, Silencers in the 


<N 1 980s) 


CHAPTER 4 


Your Last Chance To Be Legal 


If I bore you with my warnings about what the 
federates will do if they catch you with an illegal 
silencer, let me ask you if losing $10,000 and several 
years of your freedom sounds boring, too? That's why I 
want to make this final plea about how to obey all 
federal, state, and local laws regarding silencers. 

Did I mention that it's against the law to have 
silencers? That's why they're 'cal led illegal silencers, 
you see. I should add that the majority of federal offi- 
cers, most of whom have little or no sense of humor, 
view "intent" very seriously. That is, if you have a can 
.at they say you intended to use as a silencer, you're 
in deep, murky doo-doo. As one federal authority told a 
silencer savant in a federal courtroom years ago, "If you 
put a toothpaste tube on the end of your .22 and it cuts 
down the sound blast even one decibel, that's intent to 
make a silencer, and that is illegal." 

According to the feds, you cannot assemble, 
manufacture, purchase, receive, or possess any silencer 
that is not federally registered. To register that silencer, 
you have to endure a rather complex bit of bureau- 

27 



28 


THE HAYDUKE SILENCER BOOK 



This illegal silencer was made simply from a garden tractor muffler and 
used with a .22 rifle. It was packed with steel wool. Though it looked 
crude / it was quite effective. (Photo courtesy of New Jersey State Police) 


cratic and authoritative genuflecting that involves mug 
shots, fingerprinting, tax payment, and permission from 
a local law-enforcement official. You will have to go 
through all of this if you want to be legal. 

To help you with this legal brouhaha, I have 
reproduced the federal forms you will need to legally 
and pleasurably pursue the unsounds of silence. These 
include: 


Your Last Chance To Be Legal 


29 


1 . BATF Form 1. This is the form you file in dupli- 
cate with the feds before you actually build a silencer. 
It will register your silencer with the federal govern- 
ment. Filing this form requires your photograph, finger- 
prints, a local law-enforcement sign-off, and payment 
of a $200 manufacturing tax. 



Although some critics refer to this as a mashed-potato maker, there are 
documented accounts of people using the "spud silencer." It is obviously 
a one-shot weapon with limited use. It is shown here mounted on a zip 
gun used by a street-gang member in the late 1960s. (Photo courtesy of 
John A. Minnery) 


It is very important that you do not start any 
construction on your silencer until this form comes 
back approved by the appropriate BATF official. Under 
current law, the BATF considers silencer parts to be 
controlled items under the National Firearms Act. The 
point is, if you start assembling these NFA parts prior to 
having that approved Form 1 in your possession, the 
feds could claim prima facie evidence of intent to 
manufacture an unlicensed silencer. 

If that sounds stupid, petty, nasty, silly, and legally 
serious, that's because it is. The only non-silly part of it 


30 


THE HAYDUKE SILENCER BOOK 




> r’*' 








J,. ■■:■ 6 




1. DEFINITIONS. 


DEPARTMENT OF THE TREASURY “ BUREAU OF ALCOHOL F TOBACCO AND FIREARM 

APPLICATION TO MAKE AND REGISTER A FIREARM 

■ ■ I ■■ " . ' 

DETACH THIS SHEET BEFORE COMPLETING FORM h ^ V* * ; 

INSTRUCTIONS 

6. Unless the malting oft hef ire arm it tax exempt see instruction 
4belowU $200 making tax must be paid (Title 26 U S C Chaplet 53 


a FIREARM The term "firearm" means: (1) a shotgun having a 
barrel or barrels of less than 1 8 inches tn length; (2) a weapon made 
from a shotgun if such weapon as modified has an overall length of 
less than 26 inches or a barrel or barrels of less than 1 8 inches in 
length; (31 a rifle having a barrel or barrels of lets than 1 6 inches in 
length: |4) a weapon made from a rifle if such weapon as modified has 
an overall length of less than 26 inches or a barrel or barrels of less 
then 16 inches in length; (5) any other weapon, as defined inb, below, 
(61 a machine gun; (7} a muffler or a silencer for any firearm whether 
or not such firearm is included within this definition, and (8) a destruc- 
tive device. The term "firearm" shall not include an antique firearm or 
any device (other than a machine gun or destructive device! which, 
although designed as a weapon, the Director, Bureau of Alcohol, 
Tobacco and Firearms, or authorized delegate finds by reason of the 
date of its manufacture, value, design, and other characteristics is 
primarily a collector's item and is not likely to be used as a weapon 

b. ANY OTHER WEAPON. The term "any other weapon" means 
any weapon or device capable of being concealed on the person from 
which a shot can be discharged through the energy of an explosive, a 
pistol or revolver having a barrel with a smooth bore designed or 
redesigned to fire a fixed shotgun shell, weapons with combination 
shotgun and rifle barrels 1 2 inches or more, less then 16 inches in 
length, from which only a single discharge can be made from either 
barrel without manual reloading, end shell include any such weapon 
which may be readily restored to fire. Such term shall not include a 
pistol or a revolver having a rifled bore, or rifled bores, or weapons 
designed, made, or intended to be fired from the shoulder and not 
capable of firing fixed ammunition 

c. PERSON The term "person" means any individual, company, 
corporation, association, firm, partnership, joint slock company, trust 
or society 

j 

2. PREPARATION OF APPLICATION TO MAKE AND 
REGISTER A FIREARM, AND PAYMENT OF TAX. 

WHERE REQUIRED. 

a As provided in §5822 of the National Firearms Act, every 
person [other than a licensed manufacturer who has also paid the 
required special (occupational) tax to manufacture NFA weapons) 
seeking to make a firearm must complete, in duplicate, a separate 
application on this form for each firearm The applicant maker must 
furnish all the information called for on this application form. 

b The applicant must present this form to the lew enforcement 
agency having jurisdiction in his area of residence (Chief of Police, 
Sheriff, etc I (or completion of the Law Enforcement Certification on 
the back of the form. If the applicant is other than an individual, the 
trade name should be entered as "name of maker" 

c If the applicant is an individual (including a licensed collector!, 
an unmounted photograph (2" x 2" token within the past year) must 
be affixed in the indicated space on both copies of the form, and 
completed FBI Form FD-268, Fingerprint Card, must be submitted in 
duplicate The prints should be taken by someone qualified to do so 
and must be clear, unsmudged and classifiable. In addition, the 
person taking the fingerprints mutt enter the identification data 
regarding the individual maker and must complete the Fingerprint 
Cards by signing as the person taking the fingerprints. 

d AM required signatures mutt be entered in ink. It is preferred 
that the form be prepared by use of a typewriter, using cerbon paper 
to make an exact duplicate Pen end ink may be used, but under no 
circumstances wifi a form filled in by use of a lead pencil be accepted. 
The signature on both copies must be an original. Photocopies, other 
tecsimrte*. or carbon copy signatures are not acceptable AH changes 
made on the form must be initialed and dated by the applicant. 


ATF FORM 1 (7666.11 (4^2) 


§5B2l(a» 

f. Item 4a. of the form should clearly indicate if the parts of a 
receiver which had been destroyed in accordance with Department of 
Defense (DOD) demilitarization standards will be used to "make" the 
receiver of the firearm. The name of the manufacturer of the original 
-receiver should be shown, as well as any serial number appearing on 
such receiver. Please note tnai a machmegun receiver which has not 
bean destroyed according to current DOD demilitarization standards 
may be classified as a National Firearms Act (NFA) weapon m and of 
itself It rs unlawful to possess an NFA firearm which is not registered 
to the possessor and the weapon is subject to the seizure and fortes 
ture provisions of the law 

g- 1i is pjggestyd that the Serial Number (item 4g on the face of 
the forrftfcontam at least four digits. precededby the maker's initials 

h. If any questions arise concerning the preparation of the form, 
contact the NFA Branch, Bureau of Alcohol, Tobacco and Firearms, 
Washington. DC 2Q226 or the nearest ATF office 

3, DISPOSITION OF APPLICATION TO MAKE AND REGISTER 

A FIREARM. 

The applicant will forward both copies of the form to the NFA 
Branch, Bureau ol Alcohol, Tobacco ond Firearms, Washington, DC 
20226. with a $200 check or money order (where required) made 
payable to the Department of the Treasury. If approved, the original of 
the approved form will be returned to the applicant and ATF will retatn 
ihe duplicate. Approval by ATF wilt effect registration of the firearm to 
the applicant The applicant shall not, under any circumstances, 
make the firearm unlit the approved form, with the "National Fire' 
arms Act" stamp attached, is received The form must be retained by 
the applicant and be available at all times for inspection by Govern- 
ment officers until such time as the firearm may later be transferred 
after approval by this office If the application is disapproved, the 
original and any accompanying check or money order will be returned 
to the applicant with the reason for disapproval 

4. EXEMPTIONS FROM PAYMENT OF TAX. 

a Under the provisions of §§6652 and 5053. National Firearms 
Act, firearms, as defined in 1 a and 1 b., may be made by any person 
without payment of the making tax when made by, or on behalf of: 
(1 ) the United States, or any department, independent establishment, 
or agency thereof; or |2) any State or possession of the United States, 
or any political subdivision thereof, or any official police organization 
of such a government entity engaged in criminal investigations. The 
maker must apply on this form and obtain ihe approval of the Director 
before making ihe firearm Documentation that the firearm is being 
made for a government entity must accompany ihe application A 
U S Government Contract number or a State or local government 
purchase order would be acceptable documentation Upon receipt of 
the approved ATF Form 1 , and after Ihe firearm has been made, the 
maker must apply on ATF Form b for lh* tax exempt transfer of the 
firearm to the government entity for whom it was made 

b A manufacturer who has paid special (occupational) tax to 
manufacture firearms may make the kind of firearm that he is quali- 
fied to manufacture without payment of the making tax and he is not 
required to file this application form However, the qualified manufac- 
turer must report and register each firearm mode by filing ATF Form 2. 
Nonce of Firearms Manufactured or Imported, with the Director, 
immediately after manufacturing the firearm. 

(Contmuot on revarJAf 




This is the BATF Form 1, which is used to apply for permission to build 
and register a silencer. Filed in duplicate, it must be accompanied by two 
fingerprint cards and a $200 check. You must get a Form 1 approved, 
signed, and returned before you begin work on your silencer. (Courtesy 
of BATF) 



Your Last Chance To Be Legal 


31 


INSTRUCTIONS (Continued) 


5. PERSONS PROHIBITED FROM MAKING A FIREARM. 

Section 5822 of the National Firearms Act requires that the ap- 
plication to make a firearm be denied if the making or possession 
of the firearm would place the person making the firearm in viola- 
tion of law. The term "law" In this statute includes Federal laws 
as well as State statutes and local ordinances applicable to the 
locality where the transferee resides. Under Title VII of Public Law 
90-351, as amended, (18 U.S.C, Appendix, 1201-1203), the posses- 
sion "in commerce or affecting commerce" of a firearm, including 
an unserviceable firearm which has a frame or receiver is unlawful 
when possessed by any person who; 

(1) has been convicted by a court of the United States or of a 
State or any political subdivision thereof of a felony, or 

(2) has been discharged from the Armed Forces under dis- 
honorable conditions, or 

(3) has been adjudged by a court of the United Slates or of a 
State or any political subdivision thereof of being mentally incom- 
petent, or 


(4) having been a citizen of the United States, has renounced 
his citizenship, or 

(5) being an alien is illegally or unlawfully in the United States. 

6. PENALTIES. 

Any person who violates or fails to comply with any of the re- 
quirements of the National Firearms Act shall, upon conviction, 
be fined not more than $10,000 or be Imprisoned for not more than 
10 years, or both, in the discretion of the court. Moreover, any 
firearm involved in any violation of the provisions of the National 
Firearms Acf or any regulations issued thereunder shall be sub- 
ject lo seizure and forfeiture. It is unlawful for any person to make 
or cause the making of a false entry on any application or record 
required by the National Firearms Act, knowing such entry to be 
false. 

7. LATER TRANSFER OF THE FIREARM. 

If the firearm is to be transferred later by the applicant, an ap- 
plication form covering the proposed transfer must be filed with 
the Director, Bureau of Alcohol, Tobacco and Firearms. 


PRIVACY ACT INFORMATION 

1. AUTHORITY. Solicitation of this information is made pursuant to the National Firearms Act (26 U.S.C. §5821 and 5622). Disclosure of this 
information by the applicant is mandatory for any person (other than a manufacturer qualified under the National Firearms Act) making a 
firearm as defined in the National Firearms Act. 

2. PURPOSE. To verify payment of the lax imposed by 26 U.S.C. §5821; to determine that the making would not be in violation of law and to 
effect registration of the firearm. 

3. ROUTINE USES. The information will be used by ATF to make the determinations set forth in paragraph 2. In addition, to effect registration 
of the firearm, Information as to the Identification of the firearm, date of registration, and the identification and address of person entitled 
to possess the firearm will be entered Into the National Firearms Registration and Transfer Record. No information obtained from an ap- 
plication, registration, or records required to be submitted by a natural person in order to comply with any provision of the National 
Firearms Act or regulations issued thereunder, shall, except in connection with prosecution or other action for furnishing false Informa- 
tion, be used, directly or indirectly, as evidence against that person in any criminal proceeding with respect to a violation of law occurring 
prior to or concurrently with the tiling of the application. The Information from this application may only be disclosed to Federal authorities 
for purpose of prosecution for violation of the National Firearms Act. 

EFFECTS OF NOT SUPPLYING INFORMATION REQUESTED. Failure to supply complete information will delay processing and may cause 
denial of the application. 


PAPERWORK REDUCTION ACT NOTICE 

This form is in accordance with the clearance requirements of Section 3507, PL 96-511, 12/11/80. The information you provide is used to 
establish that a transferee's receipt and possession of the firearm would be in conformance with Federal. Slate, and local law. The data Is 
used as proof of lawful registration of a firearm to the manufacturer. The furnishing of this information is mandatory (26 USC 5822). 


ATF FORM 1 (75*0.1) (4 82) 


BATF Form 1 , page 2 of 4 




32 THE HAYDUKE SILENCER BOOK 


Form Appro yd : OMB No. 1512-0024 (9/)i/H j) 


DEPARTMENT OF THE TREASURY - BUREAU Of ALCOHOL. TOBACCO AND FIREARMS 

APPLICATION TO MAKE AND REGISTER A FIREARM 

/Submit in dupilcalc. See Inttruclioni attached.) 


ct Branch, Bureau of Alcohol. Tobacco and Firearms. Washington, DC 20226 


Tha undersigned hereby makes application, at required bv Sections SB 2! and 5822 of the National 
■•term* Act. Title 28 U.8.C.. Chapter 53. to make and register tha firearm detcribed below. 


1 APPLICATION IS MADE BY: , 

□ individual 

□ BUSINESS FIRM □GOVERNMENT ENTITY 


TRADE NAME (Iftny) 


3a. APPLICANT’S NAME AND MAI LING ADDRESS (Type or print below tad between MM dot*) 


1 TYPE OP APPLICATION (Clink one) 
tl a. TAX PAID. Submit with vour application 
a check Or money order for $200 made pay 
able to the Department of the Treasury. Upon 
approval of the application, thia office will 

acquire, affix, and cancel the required 
'"National F iraarmt Act" ttamp for you. 

|U b. TAX EXEMPT.becauta firearm it being 
made on behtff of tha United States, or any 
department, independent eitablithment. or 
agency thereof. 

|D c. TAX EXEMPT because firearm is being 
made by or on behalf of any State or posses- 
sion of the United Statet. or arty political 
subdivision thereof, or any official police 
organization ol such a government entity 


c COUNTY : 

d. TELEPHONE ARlcA CODE AND NUMBER” 


b. IF F.O. BOX ISSHOWN ABOVE. STREET ADORESS MUST BE GIVEN HERE 


|4. DESCRIPTION OF FIREARM IComplate items t through i) 


. NAME AND LOCATION OF ORIGINAL MANUFAC- Jr. TYPE OF FIREARM TO BE c. CALIBER. 
TURER OF FIREARM (RECEIVER) (If prototype, MADE iShortbarreltd riflr. GAUGE OR 

furnish plum and specifications) /See Instruction 2f.i machine pun. deafractfi* SIZE /Specif ^ 


e. OF BARREL: 

f. OVERALL: 


g. SERIAL NUMBER ISer Instruction 3p.) 


h. ADDITIONAL DESCRIPTION (include tU numbers and other Umtlfylnp 


B. APPLICANT’S FEDERAL FIREARMS LICENS"- (If any) 


6. SPECIAL l OCCUPATIONAL I TAX STATUS 


(Glee complete /5-digit number) 


a. atf *»mf cation number 


6 digits 


2 digits 


5 digits 


7. EMPLOYER'S IDENTIFICATION NUMBER (If appHeeUe) 


IMPORTANT: GIVE FULL OETAILS ON SEPARATE SHEET FOR ALL ’’YES'' ANSWERS IN ITEMS 8 AND 9 


8. IS APPLICANT 

YES 

NO 

9, HAS APPLICANT 

YES 

NO 

a. Charged by Information or under indictment in any court 
for a crime punishable by Imprisonment ' x a term exceeding 
one year? 



a. Been convicted in any court of a crime punishable by 
imprisonment for a farm exceeding ana year? 



b. A fugitive from justice? 



b. Been discharged from the armed forces under 
dishonorable conditions? 



c. An alien who is illegally or unlaw 'idly In ttw United States? 



c. Been adjudicated as a manta* dafaellva or bean 
committed to any mental institution? 



d. Under 21 years of ege? 



a. An unlawful user of or addicted to marihuana or any 
depressant, stimulant or narcotic drug? 



d. Renounced his or her cltirenship. having been a citizen 
of the United States? 



f A citizen of the United States 



UNDER PENALTIES OF PERJURY. 1 DECLARE that 1 have examined 1 


this application, including accompanying documents, and to the bast of my knowledge and belief it it true, accurate and com plate, and tha making am 
possession of tha firearm described above would not constitute a violation of Chapter 44, Title 18. U.S.C., Chester 53. Title 26. U.S.C., Title VII of tt 
Omnibus Crime Control and Safa Streets Act, at amended, or any provisions of Slate or local law. 


10 SIGNATURE OF APPLICANT 


TH« SPACE BELOW IS FOR THE USE OF THE BUREA'J OF ALCOHOL. TOBACCO AND FIREARMS 


□ APPROVED (With the following conditions. iftny) 


□ DISAPPROVED (for Ihe following remit ms l 


AUTHORIZED ATF OFFltlAL 


ATF FORM 1 (7580.11 ( 4-SZ T 


BATF Form 1 , page 3 of 4, 



Your Last Chance To Be Legal 


33 




BATF Form 1 , page 4 of 4, 


34 


THE HAYDUKE SILENCER BOOK 


is when they fine you or throw your ass in jail. As I've 
written and said several hundred times, most federales 
have no sense of humor and take themselves far too 
seriously. 

2. BATF Form 4. You use this form when you buy a 
legally registered silencer from a dealer or manufac- 
turer. They usually will provide you with this form. 
Filing it transfers registration and ownership of the 
silencer from the previous owner to you. You must 
include your photograph, fingerprints, a local law- 
enforcement signature, and payment of a $200 transfer 
tax. 

3. FBI Form FD-258. This is the universal finger- 
print card that your local or state police personnel will 
use to record your fingerprints for the BATF files in 
Washington. Supposedly, each applicant's prints are 
checked, but I know a retired FBI employee who told 
me that it is rarely done. "Not nearly enough time or 
people or, frankly, concern" is how he put it to me. 

Those are the forms. Now, here is the proper drill 
that you should use if you want to be all tickety-boo 
legal and have that homemade silencer registered with 
the BATF. 

Before building the silencer, fill out Form 1 after 
you get your picture and fingerprints. Get the endorse- 
ment signature of your favorite local law-enforcement 
official. The feds like chiefs of police, county sheriffs, 
chief prosecutors, or their designated minions to sign 
for this. Obviously, ask someone you know and who 
knows you; it's easier that way. 

If they ask you what in hell you want a silencer for, 
remember that they are not there to give you permis- 
sion to own the silencer. Some local official's personal 
prejudices about gun and silencer control is not neces- 



Your Last Chance To Be Legal 


35 


fom Annwd OMB No TSt20027 iH>)i<W 



This is the BATF Form 4, which covers transfer of an existing silencer 
between two parties. It must be completed in duplicate and submitted to 
the BATF along with two fingerprint cards and a $200 check. (Courtesy 
of BATF) 



36 THE HAYDUKE SILENCER BOOK 


INSTRUCTIONS (Continued! 


6. RATE OF TAX ON THE TRANSFER OF A FIREARM. The tax on 
the transfer of a firearm a $200, except that the transfer tax is 95 on 
is "any other weapon" as defined in instruction 1b. 


7. PERSONS PROHIBITED FROM RECEIVING FIREARMS. Under 
18 U.S.C., Chapter 44 and Title VII of Public Law 90-361, a* amended, 
08U.S.C., Appended, the following parsons are prohibited from receiving 
a firearm, including an unserviceable firearm which ha* a frame or receiver: 
(1) fugitives from justice (any crime); (2) persons under indictment for. 
or who have been convicted of, a crime punishable by imprisonment, 
for a term exceeding 1 year; (3) narcotic addicts or unlawful drug users; 
(41 persons adjudicated mental defectives or mentally incompetent, or 
who have been committed to any mental institution; 16) veterans dis- 
charged under dishonorable conditions; (6) persons who have renounced 
their United States dtiranehip; (7) sheets idegsty or unlawfully in the United 
States; and (81 where the transferor is a firearms licensee, persons under 
21 years of age in the case of any firearm other than a shotgun or a rifle 
and under 18 years of age in the case of a shotgun or a rifle. In addition, 
section 6612 of the National Firearms Act requires that an application 
to transfer a firearm be denied if the transfer, receipt or possession of 
the fireerm would place the transferee in violation of law. The term "law” 
in this statute includes Federal lews as well as State statutes and local 
ordinances applicable to the locality where the transferee resides. 

B. INQUIRIES ABOUT STATUS OF A TRANSFER APPLICATION. 

The transfer application form will be reviewed and returned to the 
transferor promptly if additional information or corrections are required. 
However, because of the necessity for an FBI record check on an indi- 
vidual transferee's fingerprints, approximately 60 days must be allowed 
for processing such sppfeatxme Under the provisions of Section 61031 a], 
Title 26, United States Code, disclosure of any •'return" or "return 
information" is generally prohibited to anyone except the person fihng 
the return. Therefore, information about the status of a transfer 


application may be given only to the transferor . Such information can- 
not be divulged to the transferee. 

9. PENALTIES. Any person who violates or fails to comply with any 
of the requirements of the National Firearms Act shall, upon conviction, 
be fined not more than *10,000 or be imprisoned for not more then 10 
years, or both, m the discretion of the court. Moreover, any firearm 
involved in any violation of the provisions of the National Firearms Act 
or any regulations issued thereunder shall be subject to seizure and 
forfeiture. It « unlawful for any person to make or cause ths miking of 
a false entry on any application or record required by the National Firearms 
Act knowing such entry to be false. 

NOTE: All provisions of Tide I of the Gun Control Act must stso be com- 
plied with, inducting the recordkeeping requirements for Weenies end 
retention of ATF Form 4473 (5300.91 by licensees for dispositions to 
nonlicensees. 

SPECIAL NOTE; A direct interstate transfer will be approved only to 
a licensee who is also s special (occupational) taxpayer qualified to deal 
in the particular type NFA firearm; or a government entity; or a lawful 
heir; or, m the case of a firearm which has been designated as a "curio 
or relic," to a licensed collector. 

PAPERWORK REDUCTION ACT NOTICE 

This information request is in accordance with the Paperwork Reduc- 
tion Act of 1980. The information you provide is used in applying to 
transfer serviceable firearms tax paid to persons other than special tax 
payers qualified to deal in NFA firearms or government entities. Data is 
used to identify transferor, transferee, and firearm, and to ensure legal- 
ity for transfer under Federal. State and local laws. The furnishing of 
this information is mandatory. (26 U.S.C. 5B12) 


The following information is provided pursuant to Section 3 of the Privacy Act of 1974 (5 U.S.C. f562(al(3)l: 

1. AUTHORITY. Solicitation of this information is made pursuant to the National Firearms Act (26 U S.C . |G812). Disclosure 
of this information by the applicant is mandatory for transfer of an NFA firearm, unless the transfer is otherwise exempt from tax. 

2. PURPOSE. To insure payment of the tax imposed by 26 U.S.C. $5811; to insure that the transfer would not be in violation 
of law; and to effect registration of the firearm. 


3. ROUTINE USES. The information * 
affect registration of the fi 


be used by ATF to make the determinations sat forth in paragraph 2. In addition, to 
tation as to the identification of the firearm, date of registration, and the identification 
the National Firearms Registration and Transfer Record. 


and address of person entitled to possess the firearm wfll be entered 
No information obtained from an application, registration, or records required to be submitted by a natural person in order 
to comply with any provision of the National Firearm* Act or regulations issued thereunder, shall, except in connect**, with 
prosecution or other action for furnishing false information, be used, directly or indirectly, as evidence against that person 
in any criminal proceeding with respect to a violation of law occurring prior to or concurrently with the filing of the application. 
The information from this application may only be disclosed to Federal authorities for purposes of prosecution for violation 
of the National Firearms Act. 


4. EFFECTS OF NOT SUPPLYING INFORMATION REQUESTED Failure to supply 
and may cause denial of the application. 


information will delay processing 


ATF Form 4 I832B.4) U 


BATF Form 4, page 2 of 4 



Your Last Chance To Be Legal 


37 


form Approved: OMB No. (ia/ll/W 


DEPARTMENT OF THE TREASURY - BUREAU OF ALCOHOL. TOBACCO AND FIREARMS 

APPLICATION FOR TAX PAID TRANSFER AND REGISTRATION OF FIREARM 


2a. TRANSFEREE'S NAME AND ADDRESS (If transferee « a Special (Occupational) Taxpayer who 
it acquiring firearm for per*ona(,u*e, rather than 8* part of hi* bu*«ne** inventory, ahow pereonat 
name below and check here: □) 


2b. TRADE NAME (See tnutruction 2a) 


Sc. IF APPLICABLE DECEDENTS NAME. ADORESS, ANO DATE OF DEATH 


SEE INSTRUCTIONS ATTACHED. 

TO BE SUBMITTED IN DUPLICATE 
TO: National Firearm* Act Branch 

Bureau of Alcohol. Tobacco and 
fir earm * 

P.0. Box 73201 
Chicago. IL 60873-7201 


1. TYPE OF TRANSFER I Chuck otmi 
IS— inttruchorm t and 6J 

□ « □ «°° 


Submit with your application • check or 
money order for the appropriate amount mad* 
payable to the Department of the Treasury. 
Upon approval of thia application, the office 
wM acquire, affix and cancel the required 
"National Firearm* Act" atamp for you. (See 
Inttnjctlon 6) 


3b. NUMBER, STREET, CITY. STATE 
ANO ZIP CODE IF DIFFERENT 
FROM ITEM 3*. 


The above-named and undareigned trarrforor hereby make* application a* rotpered by Section 6812 of th* National Firearm* Act to transfer m 
the firearm described below to the transferee. 


4. DESCRIPTION OF FIREARM /Completa item* a throe 

*h W 

d MODEL 

a. NAME AND ADDRESS OF MANUFACTURER 
AND/OR IMPORTER OF FIREARM 

b. TYPE OF FIREARM ( Short - 
barrabd nfla. machine gun, 
daaouctrw device, any other 
weapon, etc.) 

e. CALIBER. 
GAUGE OR 
SIZE ISf>ac#y) 

LENGTH a. OF BARREL: 

fktehaa) f. OVERALL: 




g. SERIAL NUMBER 


ADDITIONAL DESCRIPTION OR DATA APPEARING ON FIREARM (Attach addition* ahaat it 


6. TRANSFEREE S FEDERAL FIREARMS LICENSE Many! 


«. TRANSFEREE'S SPECIAL (OCCUPATIONAL! TAX STATU! 


| (Give complete 15-digit number) 

0. ATF IDENTIFICATION NUMBER 

b. CLASS 

| First e digit* ! 2 digit* | 

2 digit* | 

6<**a 



i i i 



7. TRANSFEROR'S FEDERAL FIREARMS LICENSE (li any) 

B. TRANSFEROR'S SPECIAL (OCCUPATIONAL) TAX STATUS ! 

(Give eompl*** IS-dg/t numbar) 

a. ATF IDENTIFICATION NUMBER 

b. CLASS 

1 Feet 6 digit* j 2 digit* j 

2dm*. ] 





UNDER PENALTIES OF PERJURY. I DECLARE that I have examined thia application, and to th* beat of m y knowledg e and b*Maf_ It ia true, c orrect and 
comdat*. and that th* transfer of the daacrlbad firearm to th* b a ndar** and receipt and p a aaaadon of » hytha trerreferaeare rwt prowy ^ wy ptoMar^ 
of Chapter 44, Title 18, United State* Code; Chapter S3. Title 28, United State* Coda; or TM* VII of th* Omnibu* Crime Control end Safe Street* Act, 
pimfrlnn* o( stale or local Law. 


9. SIGNATURE OF TRANSFEROR <Or authoraad ofHd*l 


THE SPACE BELOW IS FOR THE USE OF THE BUREAU OF ALCOHOL, TOBACCO AND FIREARMS 


BY AUTHORITY OF THE DIRECTOR. THIS APPLICATION HAS 

REGISTRATION OF THE FIREARM DESCRIBED HEREIN AND THE INTERSTATE MOVEMENT OF THAT FIREARM. 
WHEN APPLICABLE, TO THE TRANSFEREE ARE: 


STAMP NUMBER 


| | APPROVED (With tha following condhkma, H any I 


| 1 DISAPPROVED (For th* foMamrtg ra 


SIGNATURE OF DIRECTOR, BUREAU OF ALCOHOL, TOBACCO AND FIREARMS 


ATF Form 4 (030.41 114*1 


BATF Form 4, page 3 of 4, 








38 


THE HAYDUKE SILENCER BOOK 


CERTIFICATIONS 

[i. PHOTOGRAPH 


H the transferor of a deetructive device. mechinegun, short-barreled shotgun or short-barreled 
rifle is a Fedsrel firearms Mc an aa i . and the transferee a anyone other than a Bcensee qualified to deal 
in the firearm to be transferred, the tranaferee must sign the Applicant Certification (item 2 below I 
in the presence of the law enforcement officer signing item 3 below. The Law Enforcement Certifica- 
tion (item 3 below) must be completed tor the transfer of any r e giatered firearm to an individual other 
than a Hcanaee qualified to deal in the firearm to be transferred In addition, the individual transferee 
must iff I* a recent photograph (taken within the peat year) in item 1 and aubmit, in duplicate (to the 
transferor) two completed copies of FBI Form FD-2SB. Fingerprint Card. (See Important note beterer.) 


AFFIX 

RECENT PHOTOGRAPH HERE 
(Approximately 2" * 2") 


2. APPLICANT CERTIFICATION 


(Mama of 

weapon daaertiid on thia application for the foflowing 


and my possession of the device or weapon would be consistent with public safety (W U.S.C. 9221b) (41 end 27 CFR 178.981. 

UNDER PENALTIES OF PERJURY, 1 declare that I have examined this application, and to the best of my knowledge end beiet It « true, correct and corn- 
plate. and that receipt and possession of the firearm described on this form will not place me in violation of the provisions of Chapter 44, Title 18, U.S.C . ; 
Chapter S3, Tide 28, U.S.C.; or Tide VII of the Onvdbus Crime Control and SafS Streets Act, as amended, or any provision* of State or local law. 


(Signature of T ias fe tea or official authorized to sign for firm) Data 


a. LAW ENFORCEMENT CERTIFICATION (See IMPORTANT note betowl 


I certify that I am the chief law e nforcement officer of the organization named below having jurisdiction in the are* 

of residence of . I hava no Information indicating that the transferee will use the fire- 

INeme of Transferee! 

arm or device described on this appficadon for other than lawful purposes. I have no information that the receipt and/or posse ssi on of the firearm described 
in item 4 of this form would piece the tr a na f eree in violation of State or local lew. 


(Signature and Tide of Chief Lew Enfo rcement Officer - See IMPORTANT note below) 



(Or ga niza ti on and Street Addreeal 



IMPORTANT : The chief lew e nforcement officer is considered to be the Chief of Police for the transferee's city or town of residence, the Sheriff for 

the transferee's county of residence; the Head of the Stats Police for the transferee's Stats of residence; a State or local district attorney or prosecutor 
having jurisdiction in the transferee's area of reside rice; or another person whose certification is acceptable to the Director, Bureau of Alcohol, Tobacco 
and Firearms. If someone has specific dlls ga ted authority to sign on behalf of the Chief of Police, Sheriff, etc., this fact must be noted by printing the 
Chief's, Sheriffs, Or other authorized official's name and trite, fotawed by the word "by" end the fu8 signature and trite of the delegated person. 


BATF Form 4, page 4 of 4. 




Your Last Chance To Be Legal 


39 


sarily the law. You are going through a legal process 
here, not getting permission. What the local officer is 
signing and attesting to is that you are not of bad char- 
acter and that he has no information that would lead 
him to believe you would use the silencer illegally. He 
is also attesting that your ownership of the silencer 
doesn't violate any local laws. 

This official does not incur any legal liability by 
signing this form for you. On the other hand, no law 
requires him to sign it, either. So as I say, make friends 
with someone in the upper echelon of your town or 
county police department. Remember, this official must 
have law-enforcement jurisdiction within your area of 
legal residence. 

Next, write a check for $200 to the Department of 
Treasury to pay your tax. Fill out rest of the form and 
sign it. Make at least one photocopy of the completed 
paperwork, then mail the two originals to the address 
indicated on the form. 

If you're buying someone else's already registered 
silencer, you go through the exact same procedure 
except you use a BATF Form 4. Everything else is the 
same. In either case, you will probably hear from BATF 
in two or three months. 

Silencer fans, that's all you need to do to have your 
very own legally registered silencer. 



40 


THE HAYDUKE SILENCER BOOK 



To make or transfer a silencer, you must file two completed and signed 
copies of this FBI Form 258, the universal fingerprint card, with your 
completed application. (Courtesy of FBI) 









CHAPTER 5 


Simple Designs For Simple Minds 


Ed Owen, one of the finest technical minds in the 
firearms field, is a major management honcho for the 
National Firearms Branch of BATF. Awed disciples 
regard him as the czar of silencers, and he is always 
happy to share his vast technical and legal knowledge 
with students in the field of firearms and sound sup- 
pression. In his many years of experience, Ed has seen, 
examined, and used thousands of silencers, both legal 
and otherwise. He once told another expert in the field 
that the most effective and efficient types of homemade 
silencers conform to five basic design features. 

To keep your work simple, and to help you get a 
good, working silencer for your own gun easily and 
quickly, I'm going to share those five expert design tips 
for your own study and use. They are: 

1. Mounting should utilize a threaded connection, 
which gives a gas-tight seal. Next best is a compression 
seal, followed by mechanical. If you use the latter, use 
electrical tape, too. 

2. Internal fittings of a good silencer should be 
fixed rigidly in place to prevent shifting, which will 


41 



THE HAYDUKE SILENCER BOOK 



To show how simple an effective firearm silencer design can be, consider this sketch of a model used by a professionaj 

- ■ p- 

sionally made model, you can build one almost like it. (Illustration courtesy of Em.I.o Santana) 




Simple Designs For Simple Minds 


43 


mess up alignment. That could be dangerous for you. 

3. Your silencer needs large, definite expansion 
chambers to capture the hot gases generated from the 
cartridge explosion. 

4. Keep the muzzle exit hole as close as possible to 
the caliber of the firearm. This is vital so that gas (and 
thus noise) doesn't escape with the bullet. 

5. The best homemade designs employ some type 
of perforated plastic, rubber, cork, or leather discs 
inside the silencer along the path of the bullet. These 
discs greatly reduce the gas flow following the bullet, 
thus knocking down the sound even more. 

As I noted earlier, my first preconstruction practical 
advice is to forget the thimble-sized silencers you see 
on movie and TV guns. Real silencers have to be large 
enough to contain 80 to 90 percent of the noise- 
causing gas that escapes when a gun is fired. Even a 
closed-bolt .22 rifle needs a silencer of at least 5 or 6 
inches in length and about an inch around to do the 
job. If you want to build a silencer for your .30-06, 
you re talking about a can 18 inches or so long and 
about 3 inches around. The weight of the unit will be 
reflective of its size, of course. 

The following are some very simple silencers you 
can create in just minutes from common materials you 
would normally toss in the trash. Instead, toss 'em on 
the end of your gun and go pouut, pouut, pouut, rather 
than BOOM, BOOM, BOOM! 

POP GOES THE SODA GUN 

Pop bottle silencers have been around for years. I 
first saw one in 1978 and tested another one that same 
day. They work pretty well for a half dozen shots or so. 

I once tried one on a submachine gun and got out five 



44 THE HAYDUKE SILENCER BOOK 

fairly quiet rounds before the bottom blew out of the 
bottle. 




One of the earliest improvised silencer designs was the 2-liter plastic 
bottle, usually filled with stuffers or liquid. BATF regulations require you 
to register this unit like any other silencer, of course. (Illustrations 
courtesy of William Seymour) 


All you need is a plastic 2-liter soda pop bottle, 
some electrical tape, and a hose clamp. Use the tape to 
bulk up the barrel of the firearm so the bottle goes over 
it snugly— just wrap the barrel with the tape and keep 
measuring the bottle over the wrap until you get a good 
fit. Use the clamp to hold it in place. Aim and fire. 

For variation, you can pour a bit of water into the 
bottle before you put it on your firearm. This will 




Simple Designs For Simple Minds 


45 


further mute the sound. Keep the waterline below the 
bore line, since you don't want to shoot through the 
water or have it flow back into the weapon, flooding 
the barrel. 

If you don't like the wet stuff, try filling the bottle 
with those plastic packing peanuts. But be warned: The 
heat caused by the muzzle blast will probably melt the 
plastic, which makes a real mess. This is another good 
reason to have your gun barrel well-taped. You can 
also stuff fire-retardant rags into the bottle. 


CAN YOU TOP THIS? 

This design is the work of Cleveland Amoral and 
Billy Huze. They introduced it to the members of the 
Myopic and Petrified Skeet and Old Boys Club, a major 




You can easily make a firearm silencer simply by mounting any used 
beer or pop can onto your pistol. These plans show how to make a 
simple mount for the replaceable silencer. BATF requires you to register 
the mount, of course. (Illustrations courtesy of John A. Minnery) 


46 


THE HAYDUKE SILENCER BOOK 


NRA subculture located in Sellout, Maryland. 

This silencer is easy to make, and it's a great way to 
recycle all of those empty beer and soda cans that 
clutter your trash. The only mechanical work required 
is to construct an attachment to mount to your firearm's 
muzzle. I suggest a simple muzzle extension made 
from aluminum or PVC pipe attached over the muzzle 
and secured with electrician's tape. If you want a more 
permanent mounting, use set screws or a compression 
fitting. In either case, first add a light covering of electri- 
cian's tape to the barrel so you don't mar the finish. 

You can also use a bracket mount over the end of 
the muzzle extension, or, for that matter, the muzzle 
itself. It must be large enough to fit completely over the 
empty can, which will act as the body of your silencer. 
Line the inside rim with sponge rubber. You can use a 
small amount of epoxy or a silicone sealant to secure 
the rubber to the back end of the bracket. 

The next step is to mount the one-shot disposable 
silencer to the muzzle extension/mount by sliding the 
tab end over the end of the pipe. In the case of the 
bracket, slide the entire tab end of the can flush against 
the back of the bracket (through which the muzzle or 
muzzle extension is sticking). Position the tab opening 
with the muzzle opening. 

You're done. The fired round exits through the 
sealed end of the can. Remove the can, stick on an- 
other one, and you're ready for a second shot. 

My old friend and Canadian connection to the 
world of esoteric weaponry, John Minnery, suggests 
taping two cans in tandem to increase the silencer's 
quieting powers. Both the original and John's sugges- 
tion work well. 

I saw both designs demonstrated at the annual 



Simple Designs For Simple Minds 


47 


Goldsmith/Hughes Silencerology Institute field trials in 
1989. Despite their material beginnings and simple 
constructions, they performed very well. 

A MUFFLED ATTEMPT 

With a bit of drilling you can turn an ordinary 
replacement muffler for your small lawn mower into a 
very good silencer. After all, what is a silencer but a 
muffler? Buy the muffler at a busy farm and garden 
shop. 

Because many of these mufflers are designed only 
to trap gases and not to have a projectile passing 
through them, they often do not have straight-through 
openings. Using the proper size bit to match the caliber 
of the pistol or rifle you will use with this silencer, drill 
a straight hole the entire length of the muffler. 

To mount this unit, you may need to remove the 
front sight from your weapon, or you can choose a gun 
with the sight set back far enough for the muffler to 
mount in front of it. 

Wrap the end of the barrel with electrician's tape to 
create a mounting bushing for the muffler. Place the 
muffler neck over the taped barrel and slip a hose 
clamp on the assembly. Don't tighten it yet. 

Take a dowel the same size as the caliber of the 
weapon, or a cleaning rod of the same caliber, and slip 
it down the muffler into the firearm barrel to align the 
hole in the muffler with the bore of the gun. When you 
have it aligned properly, tighten the hose clamp and 
remove the dowel rod. You now have a silenced 
firearm. 



THE HAYDUKE SILENCER BOOK 



oo 


A firearm silencer is really a muffler, just like the one on your car, truck, or tractor. Thus, a small muffler from a lawn 
mower makes a fine improvised silencer for your gun. (Illustration courtesy of Chuck E. Reese) 



Simple Designs For Simple Minds 


49 


TENNIS ANYONE? 

Tennis balls make great insert materials for a si- 
lencer. One of the first designs I saw came from John 
Minnery, the Canadian author and maven of the arcane 
arsenal from the sub-rosa world. His design was a 
simple yet effective affair that you can easily replicate 
at your kitchen table. 

You need a piece of PVC pipe (3-inch inside diam- 
eter, about 12 to 14 inches long), three or four tennis 
balls, duct and electrician's tape, and the ubiquitous 
hose clamp. 

Wrap the tape around the gun barrel as a bushing to 
mount the silencer. The barrel should fit snugly inside 
the pipe. Now cut a hole into one of the tennis balls so 
it can be slipped over the end of the barrel with a very 
tight fit. 

Put the PVC pipe over the ball and onto the tape 
bushing on the barrel. Place the hose clamp on the unit 
to hold it in place. Tighten it. Holding the gun so that 
the end of the PVC pipe is pointing upward, place the 
other tennis balls on top of the first one, one after the 
other. Cross the open end of the PVC pipe with heavy 
duct tape in an X pattern, but do not completely cover 
the opening. 

You don't have to cut holes or slits in the balls or 
the tape, contrary to what others have written. Your first 
shot out of the gun will accomplish that. 

In a design variation suggested by Carla Rowan, a 
retired trickshot artist turned suburban housewife, only 
one tennis ball is used, augmented by bronze or alumi- 
num screening. Here is Ms. Carla's design. 

She says you'll need a piece of PVC pipe the same 
size as the one used for the Minnery design, an end cap 
for it, and a small can of PVC cement. You also need 



THE HAYDUKE SILENCER BOOK 


O 




This low-cost, simple design is also known as a three-bailer— a tad British, if you will. The gunfire gases swirl inside the 
^ tennis balls, cutting down the explosive noise considerably. The rubber in the balls acts as a gas seal as well. (Illustration 
•o courtesy of John A. Minnery, Firearm Silencers If) 



SPONGE WAD SEAL 



This is a variant of the tennis ball silencer in which a square tube is used. Called a "tubular baffle-vortex suppression 
concept by its designer, it is somewhat easier to build at home than many conventional silencer designs. (Illustration 
courtesy of John A. Minnery) 


Simple Designs For Simple Minds 



52 


THE HAYDUKE SILENCER BOOK 


one tennis ball, a strip of aluminum or bronze screen- 
ing, a 10-inch length of 1 /2-inch wooden dowel, elec- 
trician's tape, and a hose clamp. 

Use the tape to create the bushing on the barrel. 
Next, cut a small, tight hole in the tennis ball and force 
it onto the barrel. 

Carefully drill a 1 /2-inch hole in the center of the 
end cap. Use PVC cement to glue the end cap on one 
end of the pipe. 

Tightly roll a 5-inch by 50-inch strip of screening 
around the wooden dowel. Slide the dowel and screen 
into the PVC pipe and remove the dowel. Put the hose 
clamp over the open end of the pipe. 

Finally, fit this assembly over the tennis ball and 
slide it back until the open end of the PVC pipe is even 
with the back end of the tape bushing. Tighten the hose 
clamp. Be certain that the unit is aligned by visually 
checking through the breech with a borelight, or use 
the cleaning rod/dowel alignment method. 

THE DOC SARVIS SILENCER 

There's more to cardboard than cartons and more to 
screens than windows and doors. That's why our 
in-house shaman, good old Doc Sarvis, came up with 
this simple silencer made of PVC pipe, corrugated 
cardboard, and screening. 

To construct this one you'll need about a foot of 
PVC pipe (1 1/2-inch inside diameter), a piece of 
aluminum or bronze screening (about 5 inches by 40 
inches), a couple of hose clamps, electrician s tape, 
some cardboard backing sheets or a small carton, a 
3/8-inch by 10-inch piece of wooden dowel, and some 
epoxy glue. 

Doc's first step is to make two electrical-tape 




END CAP 


Slitting a tennis ball, putting it on a gun barrel, then covering it all with 
silencer . . . and so easy to make. (Illustration courtesy of Ali Ahmand) 


screening and pipe makes a tremendously effective 


<-/i 


Simple Designs For Simple Minds 



54 


THE HAYDUKE SILENCER BOOK 


bushings for the barrel of the soon-to-be-silenced 
weapon. He says to start one at the muzzle and the 
second about an inch and a half back from that. Make 
these bushings big enough so that the barrel will just 
barely slide into the PVC pipe. 

Then Doc says to cut out twenty-five 1 1 /2-inch 
cardboard washers from the heavy cardboard, drill or 
punch a 1 /4-inch hole in the center of each, and glue 
five of them into one end of the PVC pipe. Set the other 
twenty aside for a moment. 

Cut a piece of screening to 1 1/2 inches by 36 
inches and wrap it tightly around the wooden dowel. 
Insert the dowel into the PVC pipe and slide the roll of 
screening in until it comes to rest against the five 
cardboard washers. Remove the dowel. 

Next, insert the remaining twenty washers into the 
PVC pipe up to the rolled screening. Do not glue these 
in place. Then Doc says to tightly roll a piece of 3-inch 
by 36-inch screening around the dowel as you did 
before and insert it into the PVC pipe. 

Align the silencer with the gun's bore by inserting a 
.22-caliber cleaning rod into the bore of the weapon, 
being certain a foot or so is sticking out the end of the 
barrel. Carefully slide the silencer unit over the clean- 
ing rod and onto the gun, with the open end going 
back to the rear bushing. 

When you tighten the unit down on the weapon 
with hose clamps, be certain the silencer stays aligned 
with the bore. If the cleaning rod moves easily in and 
out of the bore and unit, the alignment is OK. Doc also 
says it would be a whole lot safer if you remove the 
cleaning rod from the bore before you fire the weapon. 




WASHERS 


Products from around the home make up the materials list for this cardboard, screening, and PVC-pipe silencer You can 
make it at your kitchen table simply and cheaply. (Illustration courtesy of P. Elliot Ditz) 




Simple Designs For Simple Minds 


56 


THE HAYDUKE SILENCER BOOK 


THE GREAT SCREEN TEST 

If you can wrap screen around a pencil, rip tape, 
and read these instructions, you can easily build this 
silencer. Before starting, I want to give credit to one of 
California's own fun guys, an original Valley Guy, John 
Van de Kamp. 

Here's all you need to build this silencer for your 
very own: electrician's tape, a small pin punch, a 
dowel or pencil, and two pieces of aluminum or 
bronze screening. One will be 8 inches by 28 inches, 
the other 6 inches by 28 inches. 

First, remove the front sight from your weapon. Use 
a small pin punch or nail to drive out the pin holding 
the sight. If you can't remove the sight, you'll have to 
use the electrical tape to build up a mounting bushing 
around and over the sight. In any case, be sure to tape 
the end of the barrel so the screening doesn't scratch it. 

Now you can prepare the screening, which will 
diffuse the noise of the gunshot. Lay out the 6-inch strip 
and tightly roll it around the dowel or pencil. When 
you come to the end, tape it together in the middle. 
This screen roll ought to match the outside diameter of 
your .22 rifle or pistol barrel. Set this inner screen unit 
flush against the bore of your weapon, using the dowel 
or pencil as an alignment guide into the bore itself. 

Next, roll the 8-inch strip around the already rolled 
inner screen that is still on the dowel or pencil in the 
bore of the weapon. Set the larger screen flush with the 
front of the 6-inch screen, which means that two inches 
will extend back over the taped barrel. This will hold 
the silencer on the weapon. 

Carefully wrap this larger screen over the inner one 
and the barrel, making it fit fairly tightly. About five or 
six wraps ought to make the entire silencer unit fairly 




A bit of tape, two rolls of screening, and some other odds and ends will give you an effective homemade silencer. Just 
follow the steps and you'll have this silencer ready to go in a very short while . . . and it really works! (Illustration courtesy 
of Park E. Deets) 




Simple Designs For Simple Minds 


58 


THE HAYDUKE SILENCER BOOK 


snug on the gun. Use scissors to remove excess screen- 
ing from the outer roll. 

The last step is to wrap the entire unit with either 
electrician's or duct tape. Be sure you put at least three 
or four layers around the unit and back onto the barrel 
for a couple of inches. 

Oh yeah; remember that dowel or pencil you used 
to roll the first screen? Be sure you remove it from the 
silencer and the bore before you fire the gun. An 
unwanted, nasty surprise awaits those who don't. 

Crude? You say it looks crude? 

You're right, it does look crude. But it works well 
for a few shots. What do you want, good looks or good 
quiet? 


A TIP OF THE CAP 

Ever wonder what to do with all those caps you 
wrench off of beer and pop bottles? Well stop tossing 
them away. Remove them gently, add some plastic or 
aluminum tubing, and you've got yet another silencer 
for your. 22. 

The cap 'n tube silencer is easy to make; a piece of 
kitchen-table pie, as it were. You'll need about twenty 
bottle caps, which is about five minutes of serious 
drinking for some of my old pals at The Lantern, a 
piece of aluminum tubing into which the caps will fit 
snugly, an end cap for the tube, electrician's tape, and 
a hose clamp. 

As usual, the first step is to make a bushing of 
electrician's tape just behind the front sight. The tube 
for the silencer has to fit snugly, and very snugly at that, 
over the bushing. 

Either remove the front sight from your gun or cut a 
slot into the aluminum tube for the sight. You will need 




The bottle cap silencer gives you a useful way to get rid of all of the used soda- and beer-bottle caps you used to trash. 
Pack them properly inside a pipe as described in the text and you'll have a splendid silencer for your .22 pistol or rifle. 
(Illustration courtesy of Nester Furringstrip) 


"o 




60 


THE HAYDUKE SILENCER BOOK 


to cut enough so the slot is about 1 /2-inch longer than 
the fit, meaning that there should be about 1 /2-inch of 
tube going back past the front sight. Your hacksaw will 
handle this easily. Use the file to really smooth things 
over, getting rid of burrs. 

Next, drill the bottle caps and end cap using a 5/16 
drill bit. The end cap, which fits over the tube, needs to 
be filed open slightly larger. Insert a pencil or .22- 
caliber-sized dowel into the first bottle cap. Then, start 
adding on the rest of the caps, being sure that you stack 
them as you drilled them-all in one direction. 

The last cap should snug the pile downward. Insert 
the dowel into the tube. Put the end cap in place over 
the top of the tube to hold the caps down, securing it 
with epoxy, a setscrew, or by compression. Now insert 
the entire unit onto the gun's bore for alignment. Re- 
move the dowel before firing the weapon. 

LISA'S PIPE DREAM 

You know, it's too bad that today's adolescent street 
scum are so affluent that they can afford to buy an il- 
legal Uzi, AK-47, or Ingram before they're 10 or 12 
years of age. They're missing one of the real rituals of 
young manhood -making a zip gun out of pipe. Excuse 
me, it was just the old fart in me digressing about the 
good ole days. Sigh. 

Although almost anyone can make a simple pipe 
silencer, I like the design by Lisa Flema, the scourge of 
the Hotel. Lisa's silencer (and boy, could she use one) 
requires a 7-inch piece of PVC or aluminum pipe. The 
inner diameter of the pipe must match the outer diam- 
eter of the gun barrel to which you will attach this si- 
lencer. If the pipe is larger, you will have to use elec- 
trician's tape to create a mounting bushing as before. 



Simple Designs For Simple Minds 


61 


You will also need a hose clamp, a piece of cellular 
sponge or soft rubber, and some copper scouring 
sponges. Lisa prefers Chore Boy pure copper sponges. 
You will need electrician's or duct tape as well. 

The first step is to drill four rows of evenly spaced 
1/4-inch holes in the pipe. The commercial silencer 
makers tell us that these holes need to be 90 degrees 
apart. Next, slide the pipe onto the gun barrel far 
enough to seat it securely. Lisa says if you want to keep 
your front sight on the gun, you can always cut a slot 
for it on the pipe. 

Fit the hose clamp near the end of the pipe and the 
front of the gun and tighten it firmly. The silencer must 
be firmly mounted, with no wobble or sway. 

Take out your Chore Boy copper sponges, remove 
the rivet, and carefully unfold them as flat as possible. 
Wrap each sponge around the pipe as tightly as pos- 
sible. Completely cover the pipe with three or four 
layers of copper sponge. 

You need an end cap to fit on the end of your pipe. 
This is where the soft rubber or cellular sponge comes 
in. (Or perhaps you can get an appropriately sized one- 
hole rubber stopper from a science teacher, lab worker, 
or student.) If you need to cut the hole yourself, do it 
with a sharp razor or X-acto knife. Cut an X in the 
center of the sponge. When you insert it into the pipe, 
be certain the alignment between the bore, the silencer 
pipe, and the plug is proper. As before, you can do this 
with a wooden dowel or cleaning rod. 

Use two or three layers of duct or electrician's tape 
to completely cover the rubber plug and copper wrap- 
ping. Leave your alignment tool intact until you're 
finished covering the silencer with the tape. But be sure 
you remove it before you test the unit. 



62 


THE HAYDUKE SILENCER BOOK 


When you do test it, you'll be pleasantly surprised. 
This is a very effective silencer. Nice can, Lisa. 


* * * * * 


You've come to the end of the simpler silencer 
designs in this volume. The designs in the next chapter 
are only a bit more complex. 

As always, gentle reader, if you have a silencer 
design of your own you'd like to share with me and the 
readers, don't be shy. Send sketches, photos, plans, 
explanations, uses, results, or whatever, to me: George 
Hayduke, P.O. Box 1307, Boulder, CO 80306. And, 
yes, I answer my own mail personally and as promptly 
as possible. 



CHAPTER 6 


Clever Designs For Clever Smarties 


Yes, I used the word complex at the end of the last 
chapter. But please, don't panic. You still don't need a 
lathe or have to be on a first name basis with the 
neighborhood machinist to make a good quality, 
working silencer from these designs. You might have to 
move a small wood block onto your kitchen table to 
back up a minor amount of drilling, but it'll be well 
worth it. 

These silencers will work a bit more efficiently 
because of their design. In other words, they will make 
your gun even quieter than the silencers in the previous 
chapter. And, even though the designs are still basic 
and quite easy to construct using common tools and 
materials, the results will look more professional. The 
only technical additions I'm imposing on you here are 
ported barrels to bleed off explosive gases and some 
metal baffles to form expansion chambers to trap and 
quiet the exploding gases. 

So, enough technical pedantry. As Rudyard Kipling, 
inventor of the kippered herring, once noted, "It's 
damned clever, but is it art?" He was probably examin- 


63 



64 


THE HAYDUKE SILENCER BOOK 


ing a schematic for a silencer design . . . which, by 
coincidence, is coming up in the very next paragraph. 

THE BAFFLING GASSER 

No, this doesn't refer to the flatus of Uncle Gerry 
and Rusty. What I mean is this silencer design uses a 
series of baffled chambers made with washers and 
spacers or with a series of automotive frieze plugs that 
will help quiet the sound of gunshots. Building this 
silencer is fairly simple, and I will give you a generic 
description that you can modify or adapt to your own 
weapon, caliber, design plans, or imagination. 

To make the generic model, you'll need a steel or 
aluminum tube about 10 inches long and as close as 
possible to the diameter of the frieze plugs you're going 
to use as baffles. You'll need enough plugs to fill about 
60 percent of the tube. You will also need a hose 
clamp to hold your silencer on the gun (or a muffler 
clamp if it is going to be large-caliber model), electri- 
cian's tape, and possibly rivets to fasten the end of the 
tube to the final plug. 

The first step is to prepare the gun barrel to take the 
silencer. You can use a tape roll, a cardboard adapter 
with the same inside diameter as the tube, or you can 
create an adapter from a block of wood. Use an ap- 
propriately sized saw to make the block round, then 
put a hole through it equal to the outside diameter of 
the tube and slide it over the barrel. Tape the barrel 
first, of course, to prevent scratches. Then, tape the 
adapter to the barrel to keep it on firmly and to seal 
against escaping gas. 

Next, drill holes through the center of the frieze 
plugs, using a bit that is just slightly larger than the 
caliber of the weapon you'll be using. Be careful of 



Clever Designs For Clever Smarties 


65 


alignment in this step. Use a cleaning rod or dowel as 
an improvised alignment gauge. 

Use a hammer and wooden dowel to force the 
plugs into the tube. Do it firmly but gently, not as if 
you're trying to demolish something; you might if you 
do this too hard. Position the first plug about two-thirds 
of the way down the tube. Install the rest of the plugs 
on top of that one. The last plug must be flush with the 
end of the tube, so you may have to do some adjusting 
as you go. Use the rod to maintain proper alignment. It 
has to be correct. 

Drill a few evenly spaced holes in the end of the 
tube and that last plug. Use a drill bit that is the same 
size as the rivets you'll be using. When the holes are 
done, rivet the tube and the last plug together. 

You may want to cut some evenly spaced expan- 
sion slots at the other end of the tube to permit easier 
mounting of the silencer to the adapter on the barrel. If 
you don't need them, don't bother. Install the silencer 
carefully, keeping that rod in as an alignment gauge. 

Use either the hose or muffler clamp to hold the 
silencer in place on the end of the gun. Tighten it 
slowly and carefully until it is firmly in place. 

You now have a professional-looking silencer that 
will work very well. Happy shooting. 

A PIPED PIPER 

This adaptation of a basic design owes its genesis to 
the imaginative fictions of The Sarah Brady Institute of 
Political Chicanery in Maryland. It is a cosmetic and 
structural improvement over Lisa's Pipe Dream. 

Rather than repeat all of those instructions, let's just 
start from where you're supposed to wrap duct or 
electrician's tape around the Chore Boy sponges and 



THE HAYDUKE SILENCER BOOK 



A simple but useful silencer can be made by fastening a ported piece of pipe to your gun barrel, surrounding it with steel 
wool, then enclosing that in a larger pipe with small holes drilled in it to bleed explosive gases slowly and quietly. 
'O (Illustration courtesy of Abagail Landers) 



Clever Designs For Clever Smarties 


67 


rubber plug, creating an outer shell for the silencer. 
Stop! Don't wrap any tape. Here is a more clever 
design to finish off what is already a great silencer. 

We're going to use another piece of pipe to create 
that outer covering. So, proceed as in Chapter 5, only 
stop before the final step of wrapping tape over the guts 
of the silencer. 

The outer tube needs to be of sufficient diameter to 
fit over the wrapped inner pipe, and of sufficient length 
to cover the inner pipe and extend about two inches 
further for mounting. 

You'll need a frieze plug here, too. Drill a center 
hole in the plug using a bit just slightly larger than the 
caliber of the gun. Fit the plug over the outer tube and 
drill a series of small, evenly spaced holes into both. 
You will be riveting the plug and the tube together, so 
select a drill bit to match the rivet size. 

At the other end of the outer tube you may want to 
neatly cut three or four slots to facilitate mounting to 
the weapon. You will also need to make two mounting 
adapters on the inner tube with electrician's tape, one 
in front of the Chore Boy wrap and one behind it. 
These adapters obviously need to be the same diameter 
as the inner diameter of the outer tube. 

The outer tube unit is mounted on the gun by 
carefully sliding it over the inner pipe so it fits snugly 
against the tape adapters. Firmly fasten it with a large 
hose clamp over the rear adapter so the unit is solid. As 
always, you want to use the dowel or cleaning rod to 
make absolutely certain your silencer has proper 
alignment all the way from bore to frieze plug. 

That's it. Now go enjoy some quiet shooting time. 



68 


THE HAYDUKE SILENCER BOOK 


TUBE BE OR NOT TUBE BE 

I saw this basic design while visiting the Oliver 
North Attitude Adjustment Clinic in Retrete, El Salva- 
dor. The clinic, run by the Brothers of the Treasury 
Police, had a two-tube silencer among its medical 
supplies. An interesting design, and it's one you can 
produce in the privacy of your own home. 

You'll need two pieces of aluminum or PVC tubing, 
each about 4 or 5 inches long. One piece needs to be 
an inch in diameter and the other should be an inch 
and a half. These sizes will need to be increased, of 
course, if you opt for a larger-caliber silencer. The 
generic design presented here is for a .22-caliber 
weapon. 

You will also need some screening, 5 inches by 
about 30 inches, a cellular sponge, a rubber baffle or 
one-hole rubber stopper, six to eight frieze plugs or 
some other type of washer, and two or three aluminum 
spacers about an inch long. 

The larger tube will attach to the weapon by hose 
clamp, setscrew, or compression. Prepare the barrel 
with the usual tape barrier to build it to size and/or 
protect its finish. 

The sponge, rubber plug, or stopper goes into the 
far end of the smaller tube. If your plug doesn't already 
have a hole in it, cut an X into its center before you 
insert it into the tube. A frieze plug, with a hole cen- 
tered and drilled, is then riveted over that end of the 
smaller tube. 

Using a dowel or cleaning rod for a core, wrap the 
screening very tightly. Insert this screening roll into the 
smaller tube. Check for alignment. 

The frieze plugs and aluminum spacers go into the 
front end of the larger tube to create expansion cham- 



Clever Designs For Clever Smarties 


69 


bers for the gases. Alternate three or four of the plugs 
with a spacer. Place the last plugs so that you still have 
an inch of empty space before the end of the tube. You 
will also have about 2 inches or so of open space at the 
rear of this tube (the end that mounts to the weapon). 
That's fine, because that is your first expansion cham- 
ber and it needs to be large to handle the initial rush of 
explosive gases that follow the bullet out of the barrel. 

Next, combine the two tubes by sliding the open 
end of the smaller into the larger. You may have to 
make an electrical-tape bushing on the smaller one so 
that the fit is snug, depending on how much play there 
is between the two tubes. The screen end of the smaller 
tube should butt against the final section of plugs and 
washers in the larger tube. Check the alignment of the 
two tubes with your cleaning rod. 

For a good gas seal, apply some epoxy where the 
two tubes are joined. If you wish to make this joint 
more cosmetically natural, use a compression band, 
solder (real or liquid), or some form of aluminum putty. 

You need to align the silencer and the bore after 
you mount the unit on the weapon. Use the hose 
clamp, a setscrew, or a compression fitting to secure 
the unit to the gun. Make it snug so the silencer is 
mounted firmly. 


* * * * * 


Friends, this is the end of our how-to section for this 
book. As I noted in the last chapter, I welcome your 
correspondence and ideas on silencer designs ... for 
informational purposes only, of course. I am George 
Hayduke and I am available at P.O. Box 1307, 
Boulder, CO 80306. Thank you. 



CHAPTER 7 


My Conscience And You 


We're done. The tools are away, you've cleaned up 
the slight amount of scraps and minor construction 
debris from the kitchen table, and you've got a nice 
silencer or three for your favorite firearms. Again, like a 
board-certified Jewish grandmother nagging you to eat 
your chicken soup, I want to remind you to be sure 
your silencer is properly registered with our good 
friends at BATF. Don't even think about starting to 
build your own silencer until you get back an approved 
Form 1 from them. 

As you all know, I am a stickler for following every 
government regulation, and I want you to be, too. Old 
Benjamin Franklin must have had the feds in mind 
when he wrote, "Mankind are very odd creatures. One 
half censure what they practice, the other half practice 
what they censure." 

Also, only a hard-core, terminal cynic would think 
that I have advocated that you do anything illegal. I'm 
not telling you anything in this book to help you cir- 
cumvent or ignore the laws about silencers. Indeed, I 
am trying to help you do your thing legally. 


71 



72 


THE HAYDUKE SILENCER BOOK 


Therefore, treat this book and its design plans for 
entertainment and educational purposes only until you 
have satisfied the local, state, and federal governments 
and their various clerical and enforcement minions. 
After all, they are servants of We, the People. Or, to 
paraphrase Edgar Allen Poe, the only thing the com- 
mon people have to do with laws is to obey them. 

So obey those great laws out there, folks. And enjoy 
your silencers. As I've written, these designs really 
work. But do your work carefully and safely. Firearms 
and silencers are dangerous to people on either side of 
the muzzle, so please use all sorts of good sense and 
caution. Don't get careless and don't get hurt. As the 
gentle and wise precinct roll-call sergeant on "Hill 
Street Blues" used to say, "Let's be careful out there." 

As a final bit of homily, in every book I've ever 
written, I have always cautioned people against doing 
anything in anger or bragging about what you are going 
to do or have done. This is especially important when 
firearms are concerned and even more so in the case of 
silencers. 

Face it; silencers have a bad reputation despite the 
fact that they are simply combinations of metal, plastic, 
rubber, and other materials engineered into a sound 
muffler. It's the irresponsible silencer user who deserves 
the reputation. So be cool. Keep it very quiet if you're 
having fun with silencers. And always remember the 
words of Henry Wheeler Shaw, a wonderful American 
humorist who used the pen name Josh Billings: "Silence 
is one of the hardest arguments to refute."